一、Bearing Defect Visual Inspection System

Application Scenarios

Automatic inspection equipment for shaft parts, integrating advanced technologies such as optics, mechanics, software, hardware, and intelligent image processing. It utilizes algorithms like contour feature matching, object detection and positioning, region selection, edge extraction, and fuzzy logic to achieve high-efficiency and high-precision parameter measurement of shaft parts through artificial intelligence, making the shaft parameter measurement process simple, efficient, and precise. This system meets the needs of industrial bearings and large-volume inspection, improves product quality, ensures continuous long-term operation with consistent inspection standards, and completely eliminates misjudgments caused by human eye fatigue.

Customer Requirements

Connect to industrial cameras, support multiple Windows 7, Windows 10 operating systems

Product Features

Supports Intel® 6th/7th Gen. Core™ i3/i5/i7, Pentium®/Celeron® high-performance processors Utilizes H110 chipset Supports dual Gigabit Ethernet ports Supports VGA, HDMI dual independent displays Built-in PCI, PCIe slots, supporting various module expansions Supports 10 x COM (2 x RS232/422/485, 8 x RS232), 8 x USB (4 x USB2.0, 4 x USB3.0)

二、Precision Machining and Inspection Equipment

Application Scenarios

With the development of high-tech and national defense modernization in China, the demand for large optoelectronic devices in aerospace and other fields, micro-devices needed in micro-electromechanical, optoelectronic information, and other fields, as well as the increasing demand for processing complex parts, all require the aid of precision, or even ultra-precision, machining and inspection equipment.

Customer Requirements

High precision High efficiency

Product Features

Intel® 6th/7th Gen Core™ i7/i5/i3/Pentium®/Celeron® processors, supporting up to 95W TDP, with Intel vPro support Dual-channel 4-slot DDR4 2133/2400MHz, up to 64GB Supports VGA, DVI-D, DP++ triple display Supports dual Intel GbEs, USB3.0, 16-bit DIO Supports 4 x SATA3.0, RAID0/1/5/10 Supports 2 x RS-232/422/485, 2 x RS232/485, and 2 x RS232 serial ports, with 5V/12V voltage output Supports 2 x PCIe X16, 3 x PCIe X4, 2 x PCI Supports 6 x USB3.0, 6 x USB2.0, 1 x USB2.0 Type-A External USB ports support USB SR Pro technology Supports LPT, PS/2

三、Bogie Spring Smart Inspection System

Application Scenarios

Damping springs and bogie springs are crucial components of railway freight car bogies, primarily used to mitigate vibrations and impacts during freight car operation. In high-speed, heavy-haul transportation environments, the operational quality of railway freight cars places increasingly stringent demands on the quality of bogie springs. Railway freight car bogie springs require regular maintenance, and, according to Ministry of Railways requirements, must be inspected and classified before installation. During routine quality inspections, disassembled bogie springs need to be transported to a designated location to assess their quality, differentiate between qualified and unqualified springs, and classify them. To improve the quality and efficiency of bogie spring maintenance and reduce labor, an analysis of bogie spring inspection and selection requirements, as well as their inherent characteristics, was conducted. Based on machine vision technology, a smart bogie spring inspection system was developed.

Customer Requirements

i7 series low-power platform, all-metal fanless system Supports dual Gigabit Ethernet ports, 2 or more serial ports, 4 or more USB ports Supports wide voltage input, supports desktop installation Stable and fault-free 24/7 operation

Product Features

Utilizes Intel 6th Gen. Core i7-6500U high-performance, low-power dual-core processor, with a maximum clock speed of 3.1GHz Aluminum alloy chassis is robust and stable, offers better heat dissipation, and has high corrosion resistance Supports expansion of various wireless communication modules Supports dual Gigabit Intel 10/100/1000Mbps RJ45 Ethernet Supports VGA+HDMI dual display output Supports wide operating temperature range of -10~60℃, meeting the demands of harsh industrial environments 9~36V DC wide voltage input, lockable Phoenix connector, ensuring product stability.

Product Features

Onboard Intel® Skylake i3-6100U/i5-6200U/i7-6500U dual-core processors, with a maximum clock speed of 2.5GHz Supports single-channel DDR4 1866/2133MHz SO-DIMM memory slot, with a maximum memory capacity of 16GB Supports dual Gigabit Ethernet ports Supports VGA/HDMI multi-display extension Built-in 1 x 2.5-inch HDD/SSD expandable bracket Built-in 1 x Mini-PCIe and 2 x M.2, supporting various module expansions Wide voltage 9~36V DC-IN, with lockable Phoenix terminal connector

Product Specifications

系统 System

处理器 Processor

Intel® Core ™ i3-6100U Processor (2.3GHz) Intel® Core ™ i5-6200U Processor (2.3GHz, up to 2.8GHz) Intel® Core ™ i7-6500U Processor (2.5GHz, up to 3.1GHz)

内存 Memory

1 x DDR4 1866/2133MHz SO-DIMM, up to 16 GB

图形 Graphics

Intel® HD Graphics 520, dual display

存储 Storage

1 x SATA 3.0 for 2.5" HDD/SSD 1 x mSATA, 1 x M.2 2242 Slot

操作系统 OS

Windows 7/8/10, Linux

看门狗定时器 Watchdog Timer

Programmable 255 levels timer interval, from 1~255 sec/min

外部接口 External I/O

网口 Ethernet

2 x RJ45 Intel® i211AT GbE (10/100/1000 Mbps)

显示 Video

1 x VGA: max resolution up to 1920 x 1200 1 x HDMI: max resolution up to 4096 x 2160

音频 Audio

1 x Line-out&Mic-in (2 in 1) Realtek® ALC269 HD Audio codec

串口 COM

3 x RS232/422/485 (1 x RS232/422/485 optional) 4 x RS232/485 1 x RS232 (optional)

USB

4 x USB2.0, 2 x USB3.0

GPIO

1 x 8-bit programmable GPIO

按钮 Button

1 x Power button

指示灯 LED

1 x Power LED (Green for Power-on, Blink for Sleep mode, Off for Power-off) 1 x HDD LED (Red blink for Data read or write)

远程开关 Remote ON-OFF

1 x Remote ON-OFF

内部接口 Internal I/O

扩展接口 Expansion

1 x Mini-PCIe slot (PCIe/SATA signal supported) 1 x M.2 2242 slot (PCIe/SATA signal supported) 1 x M.2 2230 slot (WiFi/PCIe/USB2.0 signal supported)

SIM 卡 SIM

1 x SIM socket

环境 Environmental

操作温度 OperatingTemp.

-20℃ ~ 60℃ (SSD), 0℃ ~ 40℃ (HDD)

存储温度 Storage Temp.

-40℃ ~ 85℃

湿度Relative Humidity

5% ~ 95%, 非凝结状态Non-condensing

振动 Vibration

SSD: 5~500Hz, 2Grms operation HDD: 5~500Hz, 1Grms operation

机械冲击 Shock

Operation: 10G@11ms Non-operation: 30G@11ms

电磁兼容 ESD

Contact 6KV, Air 10KV

电源 Power

电源输入 Power Input

9~36V DC, 2-pin phoenix connector

机构Mechanical

外观 Housing

铝合金 Aluminum Alloy

安装方式 Mounting

Desk-Mount, Wall-Mount, DIN-Rail(optional) VESA-mount (75 x 75mm,100 x 100mm,optional)

尺寸 Dimension

245 x 153 x 57.5 mm

重量 Weight

1.9kg

认证 Certification

安规认证 Safety Certification

CCC, CE, FCC